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#1 2007-11-16 8:25:06 pm

Crast
Member
Registered: 2007-11-16
Posts: 17

Building a secondary battery pack for the eeepc

I ordered my black eeepc a few days ago, and have been doing research.

I'm considering building a simple battery pack.   And when I mean simple, I mean cheap and ghetto. But it should do the trick for my purpose.    Basically, I'm willing to let the total package be 4 lbs instead of 2 lbs if I can increase the total use time away from wall power to about 6 hours.

To achieve this, I am going to use something like this: 
http://www.radioshack.com/sm-8-aa-batte … 62251.html an AA battery holder and
http://shop.mahaenergy.com/store/viewIt … roduct=415   2700mAH NiMH AA batteries.
(note I do not plan on buying the batteries direct from maha, and I may use a different holder depending on desired fit within an enclosure)

In order to get the battery time I'm looking for, I'll probably need two holders wired in parallel (for a total of 16 AA batteries.)

The total cost of all this (per 8 battery plus holder plus batteries some trinkets)  will be about $25-$30.   This does not include the cost of the charger, because I already have a charger for nimh AA's.   You can get a basic charger for about $30.   I will photograph and document my success (or failure).

The plan: to wire together the holder(s) to a standard connector (about $1 from your neighborhood radio shack if you don't have a bunch lying around already, which I do)  and possibly put a small voltage meter circuit in parallel.   I'll probably find a nice tin of some sort to stow the contraption in.   I'd run the laptop off the pack I'm building until the pack is dead, and then use the built-in battery after that.


From what I can tell, the standard charger puts out 9V at 2.0 amps.   When I get mine, I'll build a small shim circuit so I can wire an ammeter in, and find out what the nominal power draw is at idle, when charging, and when doing a compile, and then I'll possibly re-do my requirements if need be.  However, I think I can achieve what I'm looking to do.

Has anyone tried or considered some external battery packs?    I know there are some pre-made solutions that are more elegant (built in chargers, nice slim form factors, etc) but they are also in the order of about $120+ last I checked

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#2 2007-11-16 8:53:06 pm

Haku
Senior Member
From: Glos. UK
Registered: 2007-10-23
Posts: 435
Website

Re: Building a secondary battery pack for the eeepc

The ~3.5 hour runtime of the standard battery has caused a lot of people to think before buying, but it's also caused people to ask about secondary and higher capacity packs.

I wish you luck with your project, I've given it a little thought about making a secondary pack to supplement the original or replace it completely with a double runtime one. The ideal solution would be something that has the same footprint as the Eee and clips/sticks to it's base, same idea as the battery packs for some portable DVD players.

BTW, 3800mAh AAs are now on the market.

The Eee PSU outputs 9.5v at 2.315A, to get a steady 9.5v from a battery source a DC-DC converter would be needed, Dimension Engineering sell some good adjustable stepdown ones that can be put in parallel to increase the ampage.
If you were to use 12x 3800mAH AAs in series to give you ~14.4v at 3800mAH, then DC-DC convert it down to 9.5v you'd have the equivilant of a 4900mAH 9.5v battery pack (that is if my rough calculations are any good with 90% efficiency of DC-DC conversion). Of course this is all theory, but would like to try it out for myself.


The Asus Eee is not a laptop, it's a legtop!

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#3 2007-11-17 12:10:54 am

Crast
Member
Registered: 2007-11-16
Posts: 17

Re: Building a secondary battery pack for the eeepc

Haku wrote:

The Eee PSU outputs 9.5v at 2.315A, to get a steady 9.5v from a battery source a DC-DC converter would be needed, Dimension Engineering sell some good adjustable stepdown ones that can be put in parallel to increase the ampage.
If you were to use 12x 3800mAH AAs in series to give you ~14.4v at 3800mAH, then DC-DC convert it down to 9.5v you'd have the equivilant of a 4900mAH 9.5v battery pack (that is if my rough calculations are any good with 90% efficiency of DC-DC conversion). Of course this is all theory, but would like to try it out for myself.

3800 mAH, wow that's sexy.  How much do they cost?     I might actually consider 2500 mAH AA's, from a site I found with tests it showed that the 2500's were close to the powerex 2700's but much cheaper. 
( http://www.users.on.net/~mhains/Reviews.html )


I'm hoping that I can get away running it without a dc-dc regulator, running a 8x nimh => 9.6v and hoping that the eee has internal regulating circuitry.  I should probably check this else I might fry it;  NiMH can vary from 1.4v to 1.0v per cell (though the nominal voltage is around 1.2v for the large majority of their life) and that multiplied by 8 cells is a pretty large voltage range.


To be safe though, I probably want something like this:
http://www.national.com/mpf/LM/LM317.ht … escription

About $2 at radio shack for the regulator, plus some resistors and stuff.

Last edited by Crast (2007-11-17 12:17:32 am)

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#4 2007-11-17 1:20:14 am

netomx
Senior Member
From: Monterrey, NL, Mexico
Registered: 2007-09-03
Posts: 269
Website

Re: Building a secondary battery pack for the eeepc

Wow, this seems to be a good mod for the battery!

I was thinking about this, go to walmart and buy this:

1. Express charger (Energizer) with 4 2500mah batteries (like $25)
2. 4 more energizer batteries (i think $10)
3. buy that caddy (or something fancy) in radioshack (probably $2)
4. buy a jack and cord ($1 ??)

Ill try this tomorrow!!!! big_smile

Last edited by netomx (2007-11-17 1:21:54 am)


Overclock you EEE HERE!

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#5 2007-11-17 9:57:22 am

Haku
Senior Member
From: Glos. UK
Registered: 2007-10-23
Posts: 435
Website

Re: Building a secondary battery pack for the eeepc

The pack of 4 3800mAH AA's are about £10 / $20 inc. postage from eBay: http://search.ebay.co.uk/3800-aa_W0QQfr … 9QQsalicZ3

Whatever I do I think I'll be using DC-DC regulators so it gives me peace of mind that I won't over or under voltage the Eee, it should also allow me to hook up the Eee to a car battery and my electric bike battery (26v 12AH).

Last edited by Haku (2007-11-17 10:07:17 am)


The Asus Eee is not a laptop, it's a legtop!

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#6 2007-11-17 12:15:57 pm

parag0n
Member
Registered: 2007-11-13
Posts: 39

Re: Building a secondary battery pack for the eeepc

http://cgi.ebay.co.uk/11-1v-2100mah-20C … dZViewItem
may be more useful, 11.1v, 2100mAh, small and light.  chuck a couple of them in parallel into a small container, add a switching regulator to change it to the 9.5v DC you need (TI make some good modules), and use it as a passthrough to charge the eee.

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#7 2007-11-17 1:07:10 pm

Crast
Member
Registered: 2007-11-16
Posts: 17

Re: Building a secondary battery pack for the eeepc

netomx wrote:

1. Express charger (Energizer) with 4 2500mah batteries (like $25)

Beware the super-fast NiMH chargers (1 hour or less),  they have a tendency to reduce the life of the battery and/or the number of charge cycles possible.   The batteries have internal catalysts which turn excess energy into heat to avoid damaging the battery, but with the chargers faster than 4 hours, you'll probably put in more than the heat it can put out.   Your mileage might vary, this is just what I've read.

4 hour chargers are a good compromise between reasonable charging speed and safety for the battery.    There are some 1-hour chargers which have special protection circuitry that will stop charging when you reach a certain point, then resume when it cools a bit,  some also have fans, so it might not be so bad.    The 15-minute chargers are probably a really bad idea.

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#8 2007-11-18 12:00:51 pm

marktee
New member
Registered: 2007-11-18
Posts: 1

Re: Building a secondary battery pack for the eeepc

parag0n wrote:

http://cgi.ebay.co.uk/11-1v-2100mah-20C-Lipol-Lipoly-Battery-High-Quality_W0QQitemZ270114206128QQihZ017QQcategoryZ34056QQrdZ1QQssPageNameZWD1VQQcmdZViewItem
may be more useful, 11.1v, 2100mAh, small and light.  chuck a couple of them in parallel into a small container, add a switching regulator to change it to the 9.5v DC you need (TI make some good modules), and use it as a passthrough to charge the eee.

I too have considered using an 11.1v Lithium Polymer battery and step-down regulator, but *BEWARE*, these batteries require a special charger or they will explode.  You cannot use the same charger for that you would use for NiMH.  I have worked with LiPo batteries extensively in electric radio controlled model aircraft.  For more information about how serious this is, refer to http://www.rcgroups.com/batteries-and-chargers-129/ and go through the first two sticky posts.  Although similar batteries are often used in portable devices these days, they always have special circuitry built-in to protect the battery and the user.  Packs like these do not have the circuits built-in.  Even a punctured battery could catch fire, and they can puncture more easily than a NiMH.

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#9 2007-11-18 2:33:14 pm

eeeByGum
Member
Registered: 2007-10-20
Posts: 21

Re: Building a secondary battery pack for the eeepc

I was wondering if one of these would suffice.

http://search.stores.ebay.co.uk/all-bat … ameZRC0021

The spec claims that it has a capacity of 39.00 Watt/Hours and that it has a typical operating time of 2-3 hours.

39.00 Watt/Hours translates to 4333 mA for an hour at ~ 9VDC.
I guess at that capacity, it would run the EEE for about 2.5 hours on its own.
That's proved that the specs aren't a little 'over optimistic'.

Has anybody tried one of these with the EEE ?

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#10 2007-11-19 7:11:29 am

pamaluka
Member
Registered: 2007-11-19
Posts: 10

Re: Building a secondary battery pack for the eeepc

is it not possible to open the eee battery pack and replace the 4 cells with new onces witch have a bigger capacity?

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#11 2007-11-19 11:53:02 am

Haku
Senior Member
From: Glos. UK
Registered: 2007-10-23
Posts: 435
Website

Re: Building a secondary battery pack for the eeepc

As far as I know, the Eee battery pack contains the highest capacity cells available, to increase the capacity you'd need to modify the shell of the pack to hold 1 or more pairs of (the same capacity) cells to increase battery runtime.

The standard battery pack contains 4 cells, apparently Asus will be bringing out a 6 cell pack for 50% longer runtime.


The Asus Eee is not a laptop, it's a legtop!

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#12 2007-11-19 12:03:02 pm

Crast
Member
Registered: 2007-11-16
Posts: 17

Re: Building a secondary battery pack for the eeepc

pamaluka wrote:

is it not possible to open the eee battery pack and replace the 4 cells with new onces witch have a bigger capacity?

No.


Lithium-Ion packs are sealed for a reason, and that is because they're very complicated (have a board with protection circuitry inside as well as the cells), and the individual cells inside are probably not packaged for handling outside of the enclosure.    They are probably prone to leaking if you open the plastic pack.     

Even if you found the cells in the right size/shape to fit inside the battery pack, it's likely the protection circuitry (which needs to talk back to the laptop as well as monitor the cells)  is hard-wired (probably non-updateable firmware) to the capacity of the cells.   This means it will not "recognize" the larger cells, and will either operate at the same capacity as the smaller cells, or worse, simply not work.

The hacks described above use NiMH AA cells instead of Li-Ion, which are much simpler cells. Each individual AA-sized NiMH cell is about $3-$4, so it's not too expensive to replace if one of them dies or gets reversed.   it also means that once you build the pack, if you don't use a sealed enclosure, you can just carry a bunch of spare AA's and get as much battery life as you're willing to carry in AA's.   A setup with a regulator could use alkaline AA's in a pinch also, which is a major benefit.


eeeByGum wrote:

I was wondering if one of these would suffice.

http://search.stores.ebay.co.uk/all-bat … ameZRC0021

That would be great!    A pre-made solution weighing 1.5 lbs and with ~4300 mAh   for only ~$40?     If it is really as advertised, and not 'optimistic' in its capacity, it would be decidedly sexier than building your own for close to the same price and then having to charge 8-12 batteries individually all the time.    So long as the eee is content with running off only 9v instead of 9.5v on the input, I might consider this instead of building my own.

I had looked at some of the laptop battery packs before, and those are over $140 and often 2-3 lbs in weight, though they do provide a lot of juice.   Also, they typically put out 18V, not 9v, so you'd need another regulator if you bought one of those.   This DVD pack seems ideal, really.

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#13 2007-11-19 12:11:48 pm

Teacup
Member
Registered: 2007-11-13
Posts: 68

Re: Building a secondary battery pack for the eeepc

I admit, I know nothing about this subject, but I noticed these 10,000mAh batteries on the market?
http://www.battery-force.co.uk/detail_AMDNIM002B.html

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#14 2007-11-19 1:33:26 pm

Crast
Member
Registered: 2007-11-16
Posts: 17

Re: Building a secondary battery pack for the eeepc

Teacup wrote:

I admit, I know nothing about this subject, but I noticed these 10,000mAh batteries on the market?
http://www.battery-force.co.uk/detail_AMDNIM002B.html

Those would work, but it'd be pricey. You need a minimum of 8 NiMH cells, so   4x £21.45 = £85.80 = ~$175.   The weight would be 1310 grams ( 2.88 lbs) for the set.   You would get a 10 Ah battery though, which would provide a lot of runtime.

Another option which will give you >10 Ah (you'd need a step-down regulator since it outputs 16-24V) in 3 lbs is this:   http://www.valence-tech.com/ncharge.asp

Last edited by Crast (2007-11-19 1:39:11 pm)

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#15 2007-11-19 5:32:38 pm

digitalfreeze
Member
Registered: 2007-11-03
Posts: 34

Re: Building a secondary battery pack for the eeepc

I emailed mugen power battery to see if they plan on offering a high-cap battery for the eee.
They make good quality high-cap batteries for other devices (pds/umpc/etc.) so I figured I'd hit em up.
I will post their reply when I receive it.

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#16 2007-11-19 5:38:44 pm

stevefazek
New member
Registered: 2007-11-18
Posts: 5

Re: Building a secondary battery pack for the eeepc

how many volts does the EEE PC use?  They do make 10 amp hour batteries for like 10 bucks each  1.2 volts.  they are in the D size cell.

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#17 2007-11-20 12:51:21 am

Eeefreak
Member
Registered: 2007-11-04
Posts: 15

Re: Building a secondary battery pack for the eeepc

I found a battery pack for portable DVD players that should work. It puts out 9 volts and is around $30 at Walmart.

Last edited by Eeefreak (2008-04-12 6:45:01 am)


1000H XP SP3 2GB

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#18 2007-11-20 6:28:53 am

digitalfreeze
Member
Registered: 2007-11-03
Posts: 34

Re: Building a secondary battery pack for the eeepc

Eeefreak wrote:

I found a battery pack for portable DVD players that should work. It puts out 9 volts and is round $30 at Walmart.

hey freak....any links?

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#19 2007-11-20 10:20:33 am

Crast
Member
Registered: 2007-11-16
Posts: 17

Re: Building a secondary battery pack for the eeepc

Eeefreak wrote:

I found a battery pack for portable DVD players that should work. It puts out 9 volts and is round $30 at Walmart.

Just bought one of those myself off ebay:
http://cgi.ebay.com/ws/eBayISAPI.dll?Vi … 0187969021
product page: http://www.energizerbatteries.com/produ … code=30102
My eee should be in today, and hopefully the battery pack will be in within a week, then I'll post my results.


If you have some cash, this is also an option, at 8000mAH:   http://www.batterygeek.net/BG_9_12_60_P … rygeek.htm

They have a 14,000 mAH available for $200 also.

stevefazek wrote:

how many volts does the EEE PC use?  They do make 10 amp hour batteries for like 10 bucks each  1.2 volts.  they are in the D size cell.

It uses 9.5 volts.  So you'd need 8 D cells minimum.

Last edited by Crast (2007-11-20 10:23:49 am)

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#20 2007-11-20 2:57:54 pm

Jon Bradbury
Moderator
From: UK
Registered: 2007-09-20
Posts: 2632

Re: Building a secondary battery pack for the eeepc

Try this

http://cgi.ebay.co.uk/ws/eBayISAPI.dll? … 0184651660

20,000mAh should give around 13 hours...

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#21 2007-11-20 3:31:18 pm

Crast
Member
Registered: 2007-11-16
Posts: 17

Re: Building a secondary battery pack for the eeepc

Jon Bradbury wrote:

Try this

http://cgi.ebay.co.uk/ws/eBayISAPI.dll? … 0184651660

20,000mAh should give around 13 hours...

Well, not exactly.  milliamphours listed on a multi-voltage power supply is deceiving, since  mAh varies based on the target voltage. If you look at the description carefully, you'll see:

Capacity: 20000mAh/74WH

I am going to take a gander and say that the "actual" capacity of that battery  is 74WH.   This would mean 8200 mAh (theoretically) at 9v.    They probably determined the output at 4V, which is 18500 mAh, then rounded up to make it look like a nice big number.

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#22 2007-11-20 3:47:32 pm

Teacup
Member
Registered: 2007-11-13
Posts: 68

Re: Building a secondary battery pack for the eeepc

Thanks for the detailed information Crast. I'll leave playing with electricity to you guys, but I appreciate that you took my pondering seriously. smile

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#23 2007-11-22 7:34:38 am

punkonjunk
Senior Member
Registered: 2007-11-03
Posts: 125

Re: Building a secondary battery pack for the eeepc

So did any of these batteries work?


Thanks for convincing me to get an eeePC!

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#24 2007-11-26 7:43:11 pm

eeeByGum
Member
Registered: 2007-10-20
Posts: 21

Re: Building a secondary battery pack for the eeepc

Well

I popped along to Maplins and brought,
- 1 X PP3 Type Battery Snap  £0.49
- 1 X D Size Battery Holder - 6 Cell  £1.39
- 1 X DC Plug1.7mm/4.75mm - L47AY  £0.89
- 6 X Energizer Ultra+ Alkaline D Size Batteries  £7.48

For £10.49 I figured I had the makings of a 20,000~10,000mAh 9VDC disposable external battery pack.
Be it a fuse-less, non-current limited, slightly dangerous battery pack.

I soldered the plug to the battery clip and tripple checked that the plug was center positive when the clip was attached to the battery holder.
The no-load voltage of the battery pack was 9.63V. Near enough I thought.
The voltage should settle down to sub 9.5VDC when load is applied.

So I plugged it into my eee fully charged eee.

It didn't go well.
The on-screen charge state window flickered between 'Battery Mode' and 'AC Mode' charge states in the top left hand corner of the screen.
It flickered between states a few times a second.
Even worse, a "stressed electrical component" sound came from the eee.
I pulled the plug out quickly.

No damage seems to have been done.
The eee works, charges and dis-charges fine.

Can anybody shed some light on what might have happened ?
Why the flickering and "stressed electrical component" sound ?

I wondered if the eee tried to source a large amount of current from the non-current limited battery pack.
If so, I'm not sure why it would have. The voltage of the battery pack and the eee AC charger aren't vastly different.

Clues anybody ?

eeeByGum

http://www.coutts.plus.com/eee/9VDC_batt_pack.jpg

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#25 2007-11-26 8:10:34 pm

Haku
Senior Member
From: Glos. UK
Registered: 2007-10-23
Posts: 435
Website

Re: Building a secondary battery pack for the eeepc

If I'm reading the graphs right on the Energizer page you linked to, the alkaline batteries can't output enough amps which would explain the problem with them not being able to charge the Eee, this is partly the reason why rechargables are so good for high current requirement devices because they can deliver the needed current.

A simple analogy; imagine a battery is a barrel to store & let out water, an alkaline has a small tap with a 1 cm diameter nozzle, a rechargable has a large tap with a 1 foot diameter nozzle.

Last edited by Haku (2007-11-26 8:20:37 pm)


The Asus Eee is not a laptop, it's a legtop!

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