Building a secondary battery pack for the eeepc
#1
Posted 17 November 2007 - 01:25 AM
I'm considering building a simple battery pack. And when I mean simple, I mean cheap and ghetto. But it should do the trick for my purpose. Basically, I'm willing to let the total package be 4 lbs instead of 2 lbs if I can increase the total use time away from wall power to about 6 hours.
To achieve this, I am going to use something like this:
http://www.radioshac...pi-2062251.html an AA battery holder and
http://shop.mahaener...p?idProduct=415 2700mAH NiMH AA batteries.
(note I do not plan on buying the batteries direct from maha, and I may use a different holder depending on desired fit within an enclosure)
In order to get the battery time I'm looking for, I'll probably need two holders wired in parallel (for a total of 16 AA batteries.)
The total cost of all this (per 8 battery plus holder plus batteries some trinkets) will be about $25-$30. This does not include the cost of the charger, because I already have a charger for nimh AA's. You can get a basic charger for about $30. I will photograph and document my success (or failure).
The plan: to wire together the holder(s) to a standard connector (about $1 from your neighborhood radio shack if you don't have a bunch lying around already, which I do) and possibly put a small voltage meter circuit in parallel. I'll probably find a nice tin of some sort to stow the contraption in. I'd run the laptop off the pack I'm building until the pack is dead, and then use the built-in battery after that.
From what I can tell, the standard charger puts out 9V at 2.0 amps. When I get mine, I'll build a small shim circuit so I can wire an ammeter in, and find out what the nominal power draw is at idle, when charging, and when doing a compile, and then I'll possibly re-do my requirements if need be. However, I think I can achieve what I'm looking to do.
Has anyone tried or considered some external battery packs? I know there are some pre-made solutions that are more elegant (built in chargers, nice slim form factors, etc) but they are also in the order of about $120+ last I checked
#2
Posted 17 November 2007 - 01:53 AM
I wish you luck with your project, I've given it a little thought about making a secondary pack to supplement the original or replace it completely with a double runtime one. The ideal solution would be something that has the same footprint as the Eee and clips/sticks to it's base, same idea as the battery packs for some portable DVD players.
BTW, 3800mAh AAs are now on the market.
The Eee PSU outputs 9.5v at 2.315A, to get a steady 9.5v from a battery source a DC-DC converter would be needed, Dimension Engineering sell some good adjustable stepdown ones that can be put in parallel to increase the ampage.
If you were to use 12x 3800mAH AAs in series to give you ~14.4v at 3800mAH, then DC-DC convert it down to 9.5v you'd have the equivilant of a 4900mAH 9.5v battery pack (that is if my rough calculations are any good with 90% efficiency of DC-DC conversion). Of course this is all theory, but would like to try it out for myself.
#3
Posted 17 November 2007 - 05:10 AM
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If you were to use 12x 3800mAH AAs in series to give you ~14.4v at 3800mAH, then DC-DC convert it down to 9.5v you'd have the equivilant of a 4900mAH 9.5v battery pack (that is if my rough calculations are any good with 90% efficiency of DC-DC conversion). Of course this is all theory, but would like to try it out for myself.
( http://www.users.on....ns/Reviews.html )
I'm hoping that I can get away running it without a dc-dc regulator, running a 8x nimh => 9.6v and hoping that the eee has internal regulating circuitry. I should probably check this else I might fry it; NiMH can vary from 1.4v to 1.0v per cell (though the nominal voltage is around 1.2v for the large majority of their life) and that multiplied by 8 cells is a pretty large voltage range.
To be safe though, I probably want something like this:
http://www.national....l%20Description
About $2 at radio shack for the regulator, plus some resistors and stuff.
Edited by Crast, 17 November 2007 - 05:17 AM.
#4
Posted 17 November 2007 - 06:20 AM
I was thinking about this, go to walmart and buy this:
1. Express charger (Energizer) with 4 2500mah batteries (like $25)
2. 4 more energizer batteries (i think $10)
3. buy that caddy (or something fancy) in radioshack (probably $2)
4. buy a jack and cord ($1 ??)
Ill try this tomorrow!!!! =D
Edited by netomx, 17 November 2007 - 06:21 AM.
#5
Posted 17 November 2007 - 02:57 PM
Whatever I do I think I'll be using DC-DC regulators so it gives me peace of mind that I won't over or under voltage the Eee, it should also allow me to hook up the Eee to a car battery and my electric bike battery (26v 12AH).
Edited by Haku, 17 November 2007 - 03:07 PM.
#6
Posted 17 November 2007 - 05:15 PM
may be more useful, 11.1v, 2100mAh, small and light. chuck a couple of them in parallel into a small container, add a switching regulator to change it to the 9.5v DC you need (TI make some good modules), and use it as a passthrough to charge the eee.
#7
Posted 17 November 2007 - 06:07 PM
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4 hour chargers are a good compromise between reasonable charging speed and safety for the battery. There are some 1-hour chargers which have special protection circuitry that will stop charging when you reach a certain point, then resume when it cools a bit, some also have fans, so it might not be so bad. The 15-minute chargers are probably a really bad idea.
#8
Posted 18 November 2007 - 05:00 PM
Quote
may be more useful, 11.1v, 2100mAh, small and light. chuck a couple of them in parallel into a small container, add a switching regulator to change it to the 9.5v DC you need (TI make some good modules), and use it as a passthrough to charge the eee.
#9
Posted 18 November 2007 - 07:33 PM
http://search.stores...PageNameZRC0021
The spec claims that it has a capacity of 39.00 Watt/Hours and that it has a typical operating time of 2-3 hours.
39.00 Watt/Hours translates to 4333 mA for an hour at ~ 9VDC.
I guess at that capacity, it would run the EEE for about 2.5 hours on its own.
That's proved that the specs aren't a little 'over optimistic'.
Has anybody tried one of these with the EEE ?
#10
Posted 19 November 2007 - 12:11 PM
#11
Posted 19 November 2007 - 04:53 PM
The standard battery pack contains 4 cells, apparently Asus will be bringing out a 6 cell pack for 50% longer runtime.
#12
Posted 19 November 2007 - 05:03 PM
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Lithium-Ion packs are sealed for a reason, and that is because they're very complicated (have a board with protection circuitry inside as well as the cells), and the individual cells inside are probably not packaged for handling outside of the enclosure. They are probably prone to leaking if you open the plastic pack.
Even if you found the cells in the right size/shape to fit inside the battery pack, it's likely the protection circuitry (which needs to talk back to the laptop as well as monitor the cells) is hard-wired (probably non-updateable firmware) to the capacity of the cells. This means it will not "recognize" the larger cells, and will either operate at the same capacity as the smaller cells, or worse, simply not work.
The hacks described above use NiMH AA cells instead of Li-Ion, which are much simpler cells. Each individual AA-sized NiMH cell is about $3-$4, so it's not too expensive to replace if one of them dies or gets reversed. it also means that once you build the pack, if you don't use a sealed enclosure, you can just carry a bunch of spare AA's and get as much battery life as you're willing to carry in AA's. A setup with a regulator could use alkaline AA's in a pinch also, which is a major benefit.
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I had looked at some of the laptop battery packs before, and those are over $140 and often 2-3 lbs in weight, though they do provide a lot of juice. Also, they typically put out 18V, not 9v, so you'd need another regulator if you bought one of those. This DVD pack seems ideal, really.
#13
Posted 19 November 2007 - 05:11 PM
http://www.battery-f...AMDNIM002B.html
#14
Posted 19 November 2007 - 06:33 PM
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http://www.battery-f...AMDNIM002B.html
Another option which will give you >10 Ah (you'd need a step-down regulator since it outputs 16-24V) in 3 lbs is this: http://www.valence-t...com/ncharge.asp
Edited by Crast, 19 November 2007 - 06:39 PM.
#15
Posted 19 November 2007 - 10:32 PM
They make good quality high-cap batteries for other devices (pds/umpc/etc.) so I figured I'd hit em up.
I will post their reply when I receive it.
#16
Posted 19 November 2007 - 10:38 PM
#17
Posted 20 November 2007 - 05:51 AM
Edited by Eeefreak, 12 April 2008 - 10:45 AM.
#18
Posted 20 November 2007 - 11:28 AM
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#19
Posted 20 November 2007 - 03:20 PM
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http://cgi.ebay.com/...em=270187969021
product page: http://www.energizer...&prodcode=30102
My eee should be in today, and hopefully the battery pack will be in within a week, then I'll post my results.
If you have some cash, this is also an option, at 8000mAH: http://www.batteryge...batterygeek.htm
They have a 14,000 mAH available for $200 also.
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Edited by Crast, 20 November 2007 - 03:23 PM.
#20
Posted 20 November 2007 - 07:57 PM
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